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ISO 17357-2:2014 Standard for Floating Pneumatic Rubber Fenders

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ISO 17357-2:2014 specifies requirements for low-pressure floating pneumatic rubber fenders (≤7 kPa initial pressure), including clamped end type (≤2.3m diameter) and moulded end type (≥2.8m diameter). It defines material specifications, performance criteria (guaranteed energy absorption at 60±5% deflection), dimensional tolerances, and essential tests (air leakage, durability, compression recovery). The standard ensures fenders safely absorb berthing energy while maintaining structural integrity in marine environments.

Pneumatic-Fender

1. Low-pressure Fender Requirements



REQUIREMENT TYPE

DETAILS
Clamped end requirements
• Diameter ≤ 2.3m, cylindrical body with parabolic/parcel ends
• Multiple longitudinal vulcanized rubber-coated textile panels
• Inner/outer rubber coatings meet Table 2 requirements
• Coated textile panels meet Table 3 requirements
• Panels bonded with sufficient seam strength
• Ends sealed by clamped end fittings
• 1.8-2.3m: inflation fitting on sloping section
• <1.8m: single dual-purpose valve
Moulded end requirements
• Diameter ≥ 2.8m, cylindrical body with hemispherical ends
• Multiple longitudinal coated textile panels
• Inner/outer rubber coatings meet Table 2 requirements
• Coated textile panels meet Table 3 requirements
• Panels bonded with sufficient seam strength
• Hemispherical ends: high-tenacity weftless nylon cord reinforcement
• Reinforcement wraps around integral bead ring
• Moulded ends attached by circumferential seam
• Flange openings for end closure assembly
Size requirements
• Non-listed sizes must satisfy all requirements
• Use pressure requirements of next larger diameter size
• Example: 2.5m diameter uses 2.75m requirements

2. Performance



PERFORMANCE INDICATOR

REQUIREMENTS
Performance specification
• Guaranteed Energy Absorption (GEA)
• Reaction force at GEA deflection (±10% tolerance)
• Hull pressure at GEA deflection
Performance curves
• Show relationship between deflection %, reaction force, internal pressure, and energy absorption
• From GEA value determine point A on curve
• Read corresponding deflection percentage (GEA deflection)
• Obtain reaction force and hull pressure at that deflection
Fender performance
• Moulded and clamped end fenders must satisfy Table 1 values
• GEA values obtained at (60±5)% deflection
• Reaction force tolerance at GEA deflection: ±10%
• Performance can be calculated using formula based on 8.1 performance test

3. Prototype Fender Test Performance Confirmation



TEST TYPE

TEST REQUIREMENTS
General requirements
• Each unique construction/design requires prototype test
• Smaller diameter with same design/construction methods does not require test
• Manufacturer provides test certificate evaluated by major classification society
• Prototype test confirmation every 10 years
Performance test (parallel compression)
• Compress fender until energy absorption reaches GEA value
• Compression speed ≤ 80 mm/min
• Record reaction force and internal pressure every 5% deflection
• Repeat test twice with 5-min interval; use mean values
• Fender meets requirements if achieves 100% GEA without exceeding 65% deflection and 110% GEA reaction force
• Can use actual-size or >1/5 scale miniature fender
Angular compression test
• Determines fender deformation under angular loading
• Oversized fenders: miniature-size fender can be used
• Scale must ensure representative results
• One-fifth or larger scale is acceptable
Durability test
• Minimum 3,000 repetitive compression cycles from original diameter to maximum deflection
• No cracks or harmful defects after testing
• No reduction of GEA permitted
• Oversized fenders: miniature-size fender (>1/30 scale) can be used
Compression recovery test
• Compress to GEA deflection, hold for 1 min, release load
• Diameter must recover >97% of original diameter within 5 min
• Can use actual-size or >1/5 scale miniature fender
Puncture resistance test
• Specimen must use same coated textile as main fender body
• Conducted per ASTM D751 with specified screwdriver tip
• Minimum puncture force: 890 N
Recording conditions
• Ambient temperature and compression velocity must be recorded for all tests

4. Test and Inspection for Commercial Fenders



TEST TYPE REQUIREMENTS
General requirements
• Acceptance testing based on specified tests and inspections
• Manufacturer must provide conformity certificate and test report
• Each fender must be marked with ISO standard number, pressure, size, etc.
Fender body material test
• Outer/inner rubber coating compounds tested per Table 2
• Test item 1: conducted on every compound batch
• Test item 2: for type approval of new rubber formulations
• Coated textile material tested per Table 3
• Test items 1-4: conducted on every production lot of coated textile
Dimensional inspection
• Conducted at initial internal pressure
• Length tolerance: +10%, -5%
• Diameter tolerance: +10%, -5%
• Diameter measured as average of at least two points at mid-cylinder section
Air leakage test
• Conducted on all fenders at initial pressure for 60 min
• Ideally performed in temperature-stable environment
• Maximum allowable pressure drop: 10 mbar
• Temperature compensation formula: P₂ = P₁ × T₂/T₁
Hydrostatic pressure test
• 10-minute test at four times working pressure
• No water leakage or defects allowed
• Frequency: one per 20 fenders of each size (or per order if <20)
• Temporary elongation limits:
- Maximum circumferential: 15%
- Maximum longitudinal: 10%

dock fender


Table2 — Low-pressure fender rubber coating compound requirements

Test Specification Test method
1. Unaged

Hardness 60-70 IRHD ISO 48
Tenslie strength >14MPa ISO 37
Elongation at break >300% ISO 37
Compression set(24 h, 40 ) <40% ISO 815-1
2. Static ozone ageing

168 h, 20% extension, 50 pphma, 30 C No visible cracks ISO 1431-1


Table 3 — Low-pressure fenders coated textile requirements

Test item Test method Required value
1. Abrasion resistance FED-STD-191 Method 5306H22 wheels, 1 000 gload

25 000 cycles min

to exposure of threads, out.side fabric only

2. Breakingstrength (kN/50mm)

Warp

Weft

ISO 1421

875 min

1100 min

3. Tear strength (N)

Warp

Weft

ISO 4674-1, Method B (single tear)

1110 min

1110 min

4. Surface coat adhesion (N/50mm)

Outer cover

Inner lining

ISO 2411

100 min

100 min


JIER MARINE is the leading global manufacturer of high performance marine fender system and mooring bollard system, specializing in the design, manufacture and sale of rubber fenders and fender system and bollard system with over 20 years of experience in the engineering and manufacture of rubber fenders and bollards and the related marine accessories.

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